Can an existing, underperforming ETP be upgraded instead of replaced?

Yes. Bisan's site analysis process can be used to evaluate an existing ETP, identify performance shortfalls, and determine whether an upgrade can improve its operation. Customers can provide their current system details for an assessment.

What should I look for when choosing an ETP manufacturer?

Look for a manufacturer that provides on-site effluent analysis, develops designs based on actual wastewater characteristics, offers in-house fabrication with recognized quality certification, provides post-installation AMC support, and has experience with industries similar to yours. Vendors that skip site assessments or cannot demonstrate CPCB-compliant testing should be evaluated carefully.

Effluent Treatment Plant Manufacturer in Pune

Q: Do you handle installation and ongoing maintenance, or just supply equipment?

Both. Bisan offers turnkey service including design, fabrication, installation with civil work if needed, commissioning, operator training, and Annual Maintenance Contracts (AMC).

Q: How long does it take to get an ETP installed?

The timeline depends on plant capacity, whether civil work is required, and site readiness. Bisan confirms a schedule after the initial site visit and design phase, so customers should request a project-specific estimate.

Water / Effluent Treatment Chemicals

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Industrial wastewater that isn't treated properly leads to CPCB/MPCB non-compliance, penalties, and shutdown notices - not eventually, but the first time an inspector tests your discharge. Bisan designs, manufactures, installs, and maintains Effluent Treatment Plants (ETP) for industrial and commercial units across Pune and all of India, built to meet CPCB/SPCB discharge norms from day one.

Effluent Treatment Plant (ETP) is an engineered system that removes oils, suspended solids, heavy metals, dyes, and other pollutants from industrial wastewater before it's discharged or reused. Bisan, based in PCMC (Pimpri-Chinchwad), Pune, designs, fabricates, installs, and commissions ETP systems from 10 to 1,000 m3/day capacity, with operator training and AMC support included.

Key Takeaways

Bisan is a manufacturer, supplier, and exporter of ETP systems, headquartered in PCMC, Pune, serving clients PAN-India.
ETP capacity ranges from 10 m3/day to 1,000 m3/day, custom-engineered around your effluent volume and characteristics.
Every plant follows a three-stage process - primary, secondary, tertiary treatment - before handover.
Production is ISO 9001:2015 certified, with in-house design, testing, and fabrication.
Turnkey scope covers site analysis, design, fabrication, installation, commissioning, operator training, and AMC.

What This Service Covers ?

Bisan's ETP service is a full turnkey engagement, not just equipment supply:

On-site visit and wastewater analysis to characterize your effluent
Complete project management from design through handover
Design and manufacturing of decentralized/packaged plant equipment (fabrication)
Installation, including civil work where required (optional and quoted separately)
Commissioning, including performance and acceptance testing before the plant is handed over
Operator training, or Bisan's own trained operators for ongoing plant O&M if you'd rather outsource it
After-sales service and AMC (Annual Maintenance Contract) programs

Who This Is For ?

This service is built for factory owners, plant heads, and EHS/compliance managers at industrial and commercial units that generate liquid waste and need to discharge or reuse it legally. It applies whether you're setting up a new manufacturing unit that needs an ETP from scratch, or replacing/upgrading an underperforming plant that's failing compliance checks.

Problems It Solves

Non-compliance with CPCB/SPCB discharge norms - fines, notices, and closure risk
Undersized or poorly designed plants that can't keep up with actual effluent load
High BOD, COD, TSS, or TDS in discharge water that fails lab tests
No zero liquid discharge (ZLD) pathway for industries required to recycle 100% of wastewater
Untrained operators running the plant inconsistently, causing performance drift
No maintenance plan, leading to breakdowns and repeat non-compliance

Our Process

Step	What Happens
01 Site Visit & Effluent Analysis	Engineers assess your wastewater volume, composition, and existing infrastructure on-site
02 Design & Sizing	Plant is engineered to your capacity (10 - 1,000 m3/day) and effluent profile
03 Fabrication	Equipment is manufactured in-house under ISO 9001:2015 controls
04 Installation	Plant is erected on-site, with civil work included if required
05 Commissioning & Testing	Performance and acceptance tests are run before handover
06 Training & Handover	Your operators are trained on running the plant; the plant is handed over
07 AMC & After-Sales Support	Ongoing maintenance, audits, and support post-installation

How Treatment Actually Works Inside the Plant ?

Every ETP Bisan builds runs three stages :

1. Primary treatment - physical separation of solids, oil, and grease using screening, grit chambers, and clarifiers.
2. Secondary treatment - biological decomposition through aeration tanks, biofilm reactors, or activated sludge processes to bring down BOD and COD.
3. Tertiary treatment - advanced filtration, chlorination, or ozone treatment for a final, dischargeable polish. RO and MBR systems are added where the goal is Zero Liquid Discharge (ZLD).

Benefits

Stay compliant with CPCB and state pollution control board discharge limits without repeat violations
Cut fresh water costs - properly designed ETPs support up to 70% reduction in fresh water usage through reuse
Lower running costs over time through efficient, low-maintenance system design
Avoid downtime with corrosion-resistant construction (MS, SS, or FRP) built for a long service life
Monitor remotely where PLC/SCADA automation is specified, instead of relying on manual checks
Support ESG and sustainability reporting with a system built for long-term compliance, not a one-time fix

Types of ETP Systems

Type	Best For
01 Packaged ETP	Small to medium-scale units needing a compact, plug-and-play plant with easy installation and low maintenance
02 Decentralized ETP	Companies with multiple sites or distributed wastewater sources
03 Industrial ETP Plants	Large factories with high wastewater volumes or complex, mixed effluents
04 Zero Liquid Discharge (ZLD) ETP	Industries required to achieve 100% water recycling with no discharge

Industries Served

Power, Food & Beverage, Pharmaceutical, Automotive, Pulp & Paper, Textile, Plating, Petrochemical, Cosmetics, Sugar & Distilleries, Bulk Drugs, General Industries

Pricing Factors

Bisan doesn't publish fixed ETP pricing, since every plant is engineered to the client's effluent load and site conditions. What actually moves the cost :

Plant capacity (10 m3/day vs. 1,000 m3/day is a very different build)
Effluent characteristics - BOD/COD/TSS load, presence of dyes, heavy metals, or oils
Whether civil work is included or handled separately
Construction material (MS vs. SS vs. FRP)
Level of automation (manual vs. PLC/SCADA)
Whether the project needs to meet ZLD requirements (adds RO/MBR)
Ongoing AMC scope and operator support

For an accurate number, Bisan runs a site visit and effluent analysis first, then quotes against your actual profile.

Why Choose Bisan ?

Track record - Bisan has operated in industrial water treatment for a significant period, with a documented history serving textile, pharma, and food industries
ISO 9001:2015 certified production, with in-house design, testing, and fabrication - not outsourced assembly
Turnkey accountability - one vendor for design, fabrication, installation, commissioning, training, and AMC, so there's no finger-pointing between contractors
PAN-India reach from a PCMC, Pune manufacturing base, with delivery and installation support across metro and non-metro cities
Operator training included, or Bisan's own operators available for ongoing plant O&M

Frequently Asked Questions

Everything You Need to Know

An ETP removes hazardous pollutants, oils, dyes, and heavy metals from industrial wastewater so it can be safely discharged or reused, in line with CPCB/SPCB norms.

It depends on your daily wastewater output and effluent load. Bisan's engineers run an on-site analysis and recommend the right system, typically within their 10 to 1,000 m3/day range.

Both. Bisan offers turnkey service - design, fabrication, installation (with civil work if needed), commissioning, operator training, and Annual Maintenance Contracts (AMC).

Yes. Bisan's ETP systems are designed and tested against CPCB discharge limits for BOD, COD, and TSS.

Timeline depends on plant capacity, whether civil work is required, and site readiness. Bisan confirms a schedule after the initial site visit and design phase - no fixed timeline is published, so ask for a project-specific estimate.

A Packaged ETP is a compact, plug-and-play system suited to small or medium units with limited space. A Decentralized ETP is designed for companies with multiple sites or spread-out wastewater sources.

Bisan's site analysis process covers new installations and can be used to evaluate an existing plant's shortfalls - reach out with your current system details for an assessment.

Confirm they offer on-site effluent analysis (not a generic design), in-house fabrication with a recognized quality certification, post-installation AMC support, and a track record across industries similar to yours. Vendors who skip the site visit or won't commit to CPCB-compliant testing are a red flag.

Get Started

Get a Quote for Your Effluent Treatment Plant

Tell Bisan your industry, approximate daily wastewater volume, and location - their engineers will schedule a site visit, analyze your effluent, and send a custom ETP design and quotation.

Request a Quote: Bisan.in Call: +91 86052 53843 / +91 80870 06084 Email: info@bisan.in

Request a Quote → ☎ Call Bisan

Effluent Treatment Plant Manufacturer in Pune - Bisan